Product Overview
Our Pallet-Free Container Bag eliminates the need for wooden or plastic pallets—one of the biggest cost and logistical burdens in bulk packaging. Designed with a reinforced bottom slot structure, this bag allows forklifts to insert their tines directly into the bag’s side-bottom slots (no pallet required), streamlining loading, unloading, and transportation. Crafted from high-strength woven polypropylene (PP) with reinforced bottom panels and slot edges, it supports safe working loads (SWL) of 1000-2000kg while remaining lightweight (15-20% lighter than pallet-bag combinations). Ideal for industries looking to cut pallet costs, reduce waste, and speed up handling (e.g., agriculture, construction, waste management), it’s a sustainable solution that doesn’t compromise on safety or efficiency.
Scenario-Based Solutions
Agricultural Bulk Transport (Grain & Feed)
Farmers and agricultural distributors shipping wheat, corn, or animal feed often face high pallet costs (up to $15 per pallet) and delays from pallet shortages. Our Pallet-Free Bag eliminates these issues—forklifts can load/unload bags directly from trucks to silos, cutting pallet expenses by 100%. It also reduces transportation weight (no pallet = 5-10kg saved per bag), lowering fuel costs for long-haul shipments (e.g., cross-country grain transport).
Construction Waste & Recycling
Construction companies handling demolition waste (e.g., concrete chunks, metal scrap) or recycling facilities processing plastic/metal scraps need flexible, pallet-free solutions. Our bag’s bottom slots allow forklifts to pick up heavy waste loads (up to 2000kg) from job sites directly to recycling plants, eliminating the need to transfer waste onto pallets (a time-consuming, labor-intensive step). The durable fabric also resists puncturing from sharp scrap, reducing waste spillage and environmental risks.
Retail & Wholesale Bulk Distribution
Wholesalers supplying large retailers with bulk goods (e.g., dog food, gardening soil) need to maximize truck capacity. Pallet-bag combinations leave gaps between pallets, wasting space—our Pallet-Free Bag can be tightly packed into trucks (no pallet gaps), increasing load capacity by 20%. It also speeds up in-store unloading: forklifts can place bags directly onto storage shelves, bypassing pallet breakdown.
Key Product Features
• Pallet-Free Bottom Slot Design: 4 reinforced slots (2 per side) allow forklift tines (width 150-200mm) to insert directly, no pallet needed.
• Reinforced Bottom Panels: Double-layer woven PP fabric (250g/m²) at the bottom, with heat-sealed edges to resist tearing during forklift insertion.
• Cost Savings: Eliminates pallet purchase, rental, and disposal costs; reduces shipping weight by 5-10kg per bag.
• Flexible Handling: Works with standard forklifts (no special attachments required); can be stacked temporarily (3 layers) for short-term storage.
Detailed Product Specifications
• Fabric Material: Woven PP (200g/m² standard, 250g/m² heavy-duty); UV-stabilized variants available for outdoor use.
• Load Capacity: SWL 1000kg, 1500kg, 2000kg; Safety factor 5:1 (meets ISO 21898).
• Bottom Slot Dimensions: 4 slots total (2 left, 2 right); each slot: Length 300mm, Width 200mm, Depth 150mm.
• Bag Dimensions: Width 800-1200mm, Height 1200-1800mm, Bottom Gusset 300-500mm.
• Closure Options: Duffle top with drawstring (manual filling) or spout top (automated filling); Bottom discharge spout available (for controlled emptying).
• Compliance: ISO 21898, ASTM D4632 (tensile strength), and EU CE (for European market).
Customization Services
We customize our Pallet-Free Container Bag to fit your handling and product requirements:
• Slot Design: Adjust slot number (4, 6) or dimensions (length 250-400mm) to match your forklift tine size (e.g., narrow tines for small warehouses).
• Load Capacity: Reinforce fabric to support SWL up to 2500kg (for heavy construction materials like asphalt).
• Material & Coating: Add water-resistant coating (for outdoor agricultural use) or anti-microbial treatment (for organic feed).
• Labeling & Tracking: Print QR codes (for inventory tracking) or safety labels (e.g., “Forklift Slots – Do Not Lift By Top”) using durable inks.
• Special Features: Add drainage holes (for wet waste like construction sludge) or breathable fabric (for organic materials like compost) to prevent mold growth.
